electric charges depending up on their intensity and
surrounding atmosphere, one may see sparking or operator or
worker in surrounding area may get shock. Wherever the
material is in the form of film or sheet, it may wrap around
the guide rollers causing the break down. In printing machine
& coating, laminating machine the static may result in fire
on solvent based ink which can cause burning of machineries
and even loss of human life.
process - instead of getting clean winding, one may get
crease in winding. Static electric charge also attracts fine
dust particle which gives shabby appearance to the product.
Higher the speed of the machine more is the generation of
static electric charge resulting into intense problem and if
it is not eliminated speed of the machine is to be reduced
resulting into production loss.
REMEDY TO THE ABOVE PROBLEMS
the above one has to either neutralize the static charge or
it should be conducted away to the ground.
HOW STATIC CHARGE ELIMINATOR WORKS
bars which are fixed as near as possible to the material
process, on getting supply from the control unit, ionize the
surrounding air and because of this, static electric charge
is conducted away to the ground.
Cutting & Sealing Machine
Bag Making-Printing Machine
Textile Processing Machine
Photographic Film Processing
Offset Printing Machine
other Web converting machine.
Control Unit - Can connect upto 3 Nos. Static bars of upto
120 inches working width in the following way:-
Top of Film
and bottom of film in parallel (Top and bottom side of film)
for entry level and one No. bar for end side is necessary.
Power unit have provision for connecting three static bar
connections. One No. extra spare card is provided inside, so
that any one of the connection fails during simultaneous use
of all the three, the spare card can be used. After
disconnecting the power unit, manually change the static cord
from the failed card connection to the spare card connection.
To do this, simply open the top cover of the Control Power
Unit and change the static cord connection from failed card
to the spare card.
unit comes with one meter length 3 core power cord and static
bars comes with two meter single core high power meters
special cables as standard length.
Hot Bar Electrode System:
charge Eliminator is most common power supply for all the
control equipment produces high voltage, low current in a
controlled and safe way. It has a compact size and is
suitable for most industrial environments.
compact size and budget friendly price make them customer
power supply and the appropriate discharge bars are designed
for active discharging of disruptive static charges which
develop in production processes. The discharge bars and the
power supply are used mainly in cases where disruptive static
charges on fast-moving material webs impair production
processes and need to be eliminated.
Nominal Supply voltage: 230 V AC ,50 Hz
Nominal output voltage: approx. 7 - 8 kV~
Output short circuit current: (Ik) < 5 mA
Power consumption: approx. 50 VA
Maximum load: 15 m (HV cable incl.
Nominal frequency: 50 - 60 Hz
Mains cable length: approx. 2.5 meter
with earthing -pin plug.
Weight: approx. 5 kg
Max. ambient temperature: approx. +50 -C
Fuse (primary circuit): see name plate
Housing: sheet metal steel with wall
Ground link: grounding terminal on
High voltage connections: 4 pcs.,
Static Eliminators Eliminate static and dust
electricity is a worldwide problem. It affects most
industries which handle non-conductive materials such as
plastics, paper, board, laminates and textiles. Electrostatic
attraction or repulsion causes materials to stick to
machinery, or to each other, causing jams, slow machine
speeds and reduced quality and productivity. Friction,
pressure and separation are the major causes of static
humidity is low, higher static charges are generated .Static
becomes more noticeable in the winter months, in dry
climates, and in air conditioned
Problems caused by static electricity are:
Static causes Dust attraction
Hazardous sparks or shocks to person
Product sticking to itself, rollers or
Materials tearing, jamming or curling
Sheet feeding problems
Static cling causes handling problem
Static problems in coating, slitting &
Static cause problem in printing
'Electrostatic' fully solves all the above problems which
increases your profit and make trouble free operation.
Shockless Electrode System:
points of shock less static eliminators receive high voltage
indirectly. Someone touching the ionizing points feels only a
minor tingling sensation. The ionized field is most intense
close to the emitter pins, the best distance for static
neutralization is between 10mm and 20mm from the 206.
It is the
ideal way to remove static, contaminants and dust from three
dimensional parts prior to assembly, packaging, painting or
finishing. The Ion Air Gun neutralizes static electricity and
cleans at distances up to 2 feet.
COMPRESSED AIR GUN STATIC ELIMINATOR
ordinary compressed air is used to remove dust, its
efficiency is limited. If the static charge holding the dust
to the product is not neutralized, both the dust and the
product will remain statically charged and capable of
recontamination. The Ion air gun is a rugged, industrialized
ionizing air gun used to eliminate static charges and blow
off contaminants from the surface of plastics, rubbers, glass
and laminated woods. At the same time the neutral surface
does not re-attract airborne contaminants from the
compressed air is ionized, the static charge will be
eliminated, allowing high quality cleaning without re-
of this gun will enjoy many hours of fatigue-free operation.
Rugged, lightweight, easy to use
Rapid static decay
Low air consumption
Effective up to 15 feet (4.6m)
Strong blow off force and flow
Power Unit: Use with the 331 Power Unit.
Airflow :- The air must be clean and dry.
Typical working pressure 3 - 5 Bar
Air consumption: at 3 Bar : 190 lit/min; at 5 Bar: 250
Air connection is 1/4 BSP
High efficiency bar &
Maintenance-free bar design resulting in longer unit life.
Insulated bar cable for easy
cable routing along machine frame.
Shock less bar and integral
bar/power supply grounding provides safe operation.
Rigid steel construction & Panel
Mounting Power Supply design.
Multiple bar connection to a
single power supply.
Easy and speedy installation
Input Power: 240 V AC, 50 Hz. 50
OUTPUT POWER: 5. 5 kV / 7.5 kV.
NO. OF BAR: MAX. FOUR BARS -
TOTAL LENGTH NOT MORE THAN 10 FT.
INDICATOR: MAINS ON INDICATOR
Sheet and Web Printing